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Chinas packaging equipment manufacturing to implement high-end production

2017-06-08
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China's packaging equipment manufacturing to implement high-end production


China's pulp and paper equipment level to a new level


In the past 10 years, China's paper-making equipment industry to give full play to comparative advantages and latecomer advantages, a series of breakthrough innovations, such as independent research and development of the width of 5600 mm, the speed of 1200 m per minute - 1500 m cultural paper machine; width of 5600 mm, the speed of 800 m per minute cardboard machine; width of 4800 mm, the speed of 800 m per minute coated white board paper machine; annual output of 600,000 tons - 1.5 million tons of chemical wood pulp large double-roll extruder, especially the Quanlin paper industry independent research and development of the world's first non-wood fiber vertical continuous steamer successfully put into production. All of these show that China's paper manufacturing equipment manufacturing industry has the foundation and conditions to the world's second square sprint.


Review of China's pulp and paper equipment manufacturing industry twists and turns of the development process, can be divided into 3 stages. The first stage is to lay the foundation, the initial completion of the equipment manufacturing industry layout stage, the formation of Shanghai, Xi'an, Liaoyang three main plant layout, in the 1960s the successful production of 3150 newsprint machine. The second stage is in the former State Economic and Trade Commission, the State Light Industry Bureau led by the promotion, through the implementation of nearly 10 technology and trade projects in key equipment and areas to narrow the gap with foreign advanced equipment, laying the foundation for rapid development. The third stage is the current rapid development and catch-up stage.


Although China's pulp and paper equipment manufacturing industry has made impressive achievements, but because of the late start, poor foundation, insufficient investment, and the international Andritz, Metso, Voith three major paper equipment giants, compared with a large gap. Equipment is the carrier of process technology, but also the process and technology is the centralized embodiment, while pulp and paper equipment is super-large electromechanical integration and intelligent integrated equipment, requiring the realization of information technology and intelligence, and requires high reliability in high-speed operating conditions, is a technology-intensive high-end manufacturing industry, but also a country's equipment manufacturing capacity and strength of the embodiment. Therefore, China must plan the development of equipment industry from a high starting point, enhance the ability of independent innovation, accelerate the process of catching up, aiming at the international pulp and paper equipment manufacturing second-party target, vigorously implement high-end and catch-up, leapfrogging strategy.


Meet the challenges of a new round of scientific and technological revolution and industrial change


The current global new round of science and technology and industrial revolution, the third industrial revolution is emerging, the resulting international industrial restructuring and new technological revolution is rapidly advancing, the new round of technological revolution will have a significant impact on the future of manufacturing.


First of all, digitalization, intelligent technology and equipment will run through the whole life cycle of the product. Future digital technology, network technology and intelligent technology penetrate and integrate into the whole process of product development, design and manufacturing, and promote major changes in the production process.


Second, digital technology will profoundly change the production mode and industrial form of manufacturing. Digital platform technology is the carrier to realize digital manufacturing, a new generation of Internet, big data, cloud computing and other new technologies and new platforms continue to emerge, urgently requiring manufacturing enterprises to be good at making full use of a variety of new digital platforms, better integration into the global industrial chain and innovation chain. Globalization of resource allocation has become a new way to cultivate competitive advantage in manufacturing industry. Enterprises decompose the value chain and production process to different countries and regions through the network, and the industrial division of labor pays more attention to specialization and refinement. Multi-regional collaboration in technology R&D, production and sales is increasingly strengthened. In the new interconnection network to promote the combination of low-cost mass manufacturing and low-volume personalized production, large-scale personalized manufacturing to achieve low cost has become possible.


Again, green, service increasingly become the new trend of manufacturing transformation and development. The most important thing for the future manufacturing industry is to realize the efficient use of resources and energy and minimize the damage to ecological environment. Europe and the United States "green supply chain", "low-carbon change", Japan's zero emissions and other new product design concepts continue to emerge. "Green manufacturing" and other clean production processes are becoming more and more popular, and energy-saving and environmental protection production, remanufacturing and other "vein" industry chains are being improved, indicating that the green development goal of manufacturing has become a consensus.


All in all, a new round of scientific and technological revolution and industrial change in the brewing and advancement, will profoundly change the production mode of manufacturing and industrial form, the pulp and paper equipment manufacturing industry put forward a serious challenge, but also provides a rare opportunity to catch up with the development, so that we have the opportunity to stand with the world giants in the same starting line. Therefore, to keep up with the latest developments in science and technology, grasp the direction of development, and really take the road of innovation-driven development.


To create pulp and paper equipment "Chinese brand"


At present, China's pulp and paper equipment manufacturing industry is entering a new phase of structural adjustment, industrial upgrading, innovation-driven development, with the paper industry into a deep adjustment of the strategic transition period, the peak of large-scale introduction of foreign advanced equipment has passed. As investment and production factor costs in the future competition and the role of rising status, the demand for excellent cost performance, advanced, applicable, reliable domestic equipment is increasingly urgent, which provides a huge market demand space for the development of pulp and paper equipment manufacturing industry. Therefore, the equipment manufacturing industry should seize the rare opportunity for development, from 4 aspects of efforts, vigorously implement high-end strategy, and constantly improve competitiveness.


First, adhere to the development strategy of socialized mass production and specialized collaborative support, to increase the integration of manufacturing resources, the formation of the host as the leader and many specialized enterprises consisting of modern industry cluster structure, and resolutely overcome the big and complete, small and complete stubborn disease. To achieve synergistic development, cooperation and win-win, to prevent internal disorderly competition. At present, the world has launched a new model of "decentralized" manufacturing, that is, the scattered individuals, design resources and individual needs of organic docking, through the "integration - decentralization" model, to determine the cost control and on-time delivery at the same time, to achieve personalization. The "integration-decentralization" model is characterized by "crowd creation", "crowd demand" and "crowd-sourcing".


Second, clear positioning, vigorously promote the differentiation strategy, aim at the international advanced level, adhere to the "international standards, local advantages" strategy, adhere to high-end, "go out" and international development.


Third, accelerate the gathering of technology, talent, capital and other innovation factors, to accelerate the construction of key laboratories in enterprises with conditions, so that it becomes a source of innovation and the core of enterprise competitiveness, and at the same time to promote and strengthen the joint research of key basic components.


Fourth, take the road of deep integration of two with Chinese characteristics, to strengthen integrated innovation, digestion, absorption and innovation, to DCS system as a breakthrough, integrated to provide complete sets of technology and equipment, and to create conditions for outsourcing.


 




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